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3–6 Heat-Cool Control
The heat-cool control can use one of six combinations of control modes. Setup of parameters for each control mode are shown in the
following table.
NOTE: The ON-OFF control may result in excessive overshoot
and undershoot problems in the process. The P (or PD) control
will result in a deviation process value from the set point. It is
recommended to use PID control for the heat-cool control to pro-
duce a stable and zero offset process value.
Other Setup Required: O1TY, CYC1, O2TY, CYC2,
A2SP, A2DV
O1TY and O2TY are set in accordance with the types of OUT1
and OUT2 installed. CYC1 and CYC2 are set according to the
output 1 type (O1TY) and output 2 type (O2TY). Generally,
select 0.5~2 seconds for CYC1 if SSRD or SSR is used for
O1TY. Select 10~20 seconds if relay is used for O1TY; CYC1 is
ignored if linear output is used. Similar conditions are applied to
CYC2 selection. If OUT2 is configured for ON-OFF control (by
selecting AL2), OUT2 will act as alarm output, and the process
alarm as well as deviation alarm (see sections 3-8 and 3-9) can
be used. Adjust A2SP to change the set point if process alarm is
used, and adjust SP1 (with preset A2DV) to change the set point
if deviation alarm is used.
Examples:
Heat PID+Cool ON-OFF: Set OUT1=REVR, A1FN or
A2FN=PV1.H, A1FN or A2MD=NORM, A1HY or A2HY=0.1,
PB1≠0, TI1≠0,TD1≠0, and set appropriate values for O1TY and
CYC1.
Heat PID+Cool PID: set OUT1=REVR, OUT2=COOL,
CPB=100, DB=-4.0, PB1≠0, TI1≠0, TD1≠0, and set appropriate
values for O1TY, CYC1, O2TY, CYC2.
If you have no idea about a new process, then use the self-tuning
program to optimize the PID values by selecting YES for SELF
to enable the self-tuning program. See section 3-18 for a descrip-
tion of the self-tuning program. You can use the auto-tuning pro-
gram for the new process or directly set the appropriate values
for PB1, TI1, and TD1 according to the historical records for the
repeated systems. If the control behavior is still inadequate, then
use manual tuning to improve the control. See section 3-20 for
more information on manual tuning.
CPB Programming: The cooling proportional band is measured
by % of PB with a range of 1~255. Initially set 100% for CPB
and examine the cooling effect. If the cooling action should be
enhanced then decrease CPB, if the cooling action is too strong
then increase CPB. The value of CPB is related to PB and its
value remains unchanged throughout the self-tuning and auto-
tuning procedures.
Adjustment of CPB is related to the cooling media used. If air is
used as the cooling medium, set CPB at 100(%). If oil is used as
the cooling medium, set CPB at 125(%). If water is used as the
cooling medium, set CPB at 250(%).
DB Programming: Adjustment of DB is dependent on the sys-
tem requirements. If a higher positive value of DB (greater dead
band) is used, unwanted cooling action can be avoided, but an
excessive overshoot over the set point may occur. If a lower neg-
ative value of DB (greater overlap) is used, an excessive over-
shoot over the set point can be minimized, but an unwanted cool-
ing action may occur. It is adjustable in the range -36.0% to
36.0% of PB1 (or PB2 if PB2 is selected). A negative DB value
shows an overlap area over which both outputs are active. A pos-
itive DB value shows a dead band
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