
55
Do not proceed through this section unless there is a defi-
nite need to recalibrate the controller. If you do recalibrate,
all previous calibration data will be lost. Do not attempt recalibra-
tion unless you have the appropriate calibration equipment. If the
calibration data is lost, you will need to return the controller to
your supplier who may charge you a service fee to recalibrate the
controller.
Entering calibration mode will break the control loop. Make
sure that the system is ready to enter calibration mode.
Equipment needed for calibration:
1. A high-accuracy calibrator (Fluke 5520A calibrator
recommended) with the following functions:
0–100mV millivolt source with ±0.005% accuracy
0–10V voltage source with ±0.005% accuracy
0–20mA current source with ±0.005% accuracy
0–300 ohm resistant source with ±0.005% accuracy
2. A test chamber providing 25°C–50°C temperature range
3. A switching network (SW6400, optional for automatic
calibration)
4. A calibration fixture equipped with programming units
(optional for automatic calibration)
5. A PC installed with calibration software, BC-Net, and smart
network adapter SNA10B (optional for automatic calibration)
The calibration procedures described in the following section are
step by step manual procedures.
Since it takes 30 minutes to warm up a unit before calibration,
calibrating the units one by one is quite inefficient. An automatic
calibration system for small quantities as well as one for unlimit-
ed quantities is available upon request.
Manual calibration procedures
• Perform step 1 to enter calibration mode.
Step 1
Set the lockout DIP switch to the unlocked condition (both
switches 3 and 4 are off).
Press both scroll and down keys and release them quickly. The
operation mode menu will appear on the display. Repeat this
operation several times until appears on the dis-
play. Press the scroll key for at least 3 seconds. The display will
show and the unit will enter calibration mode. Output 1
and output 2 use their failure transfer values to control.
• Perform step 2 to calibrate zero for the A to D converter and step
3 to calibrate the gain for the A to D converter. The DIP switch
should be set for T/C input.
Step 2
Short terminals 12 and 13, then press
the scroll key for at least 3 seconds.
The display will blink for a moment
until a new value is obtained. If the
display didn’t blink or if the obtained
value is equal to -360 or 360, then calibration failed.
Step 3
Press the scroll key until the display shows
.
Send a
60mV signal to terminals 12 and 13 with the correct polarity.
Press the scroll key for at least 3 seconds. The display will blink
for a moment until a new value is obtained. If the display didn’t
blink or if the obtained value is equal to -199.9 or 199.9, then cal-
ibration failed.
• Perform step 4 to calibrate the voltage function (if required) for
input 1.
Step 4
Set the DIP switch for voltage
input. Press the scroll key until the
display shows . Send a
10V signal to terminals 12 and 13
with the correct polarity. Press the
scroll key for at least 3 seconds. The display will blink for a
moment until a new value is obtained. If the display didn’t blink
or if the obtained value is equal to -199.9 or 199.9, then calibra-
tion failed.
• Perform both steps 5 and 6 to calibrate RTD function (if
required) for input 1.
Step 5
Set the DIP switch for RTD input.
Press the scroll key until the display
shows . Send a 100 ohms sig-
nal to terminals 18, 19, and 20 using
to the connection shown below:
Press the scroll key for at
least 3 seconds. The dis-
play will blink for a
moment; if it does not,
calibration failed.
Step 6
Press the scroll key and the display will show
.
Change
the ohm’s value to 300 ohms. Press the scroll key for at least 3
seconds. The display will blink for a moment while values are
obtained for SR1 and REF1 (last step). If the display didn’t blink
or if any value obtained for SR1 or REF1 is equal to -199.9 or
199.9, then calibration failed.
• Perform step 7 to calibrate mA function (if required) for input 1.
Step 7
Set the DIP switch for mA input.
Press the scroll key until the display
shows . Send a 20mA signal
to terminals 12 and 13 with the cor-
rect polarity. Press the scroll key for
at least 3 seconds. The display will blink for a moment until a new
value is obtained. If the display didn’t blink or if the obtained
value is equal to -199.9 or 199.9, then calibration failed.
• Perform step 8 to calibrate voltage as well as CT function (if
required) for input 2.
Manual calibration procedures, continued next page…
Chapter 6 Calibration
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